‘Unstoppable Mom’ shared faith, family, farming with millions of TV viewers

Mother’s Day is around the corner and I have 3 posts in store for you. Here is the first — an oldie but goodie and one of the most requested reprints of one of my stories in Farmshine, which ran as last year’s Mother’s Dairy feature.

By Sherry Bunting, reprinted from Farmshine May 10, 2013

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COCHRANVILLE, Pa. – When Kelly King Stoltzfus wrote a letter about her mom to ABC’s “Live! with Kelly and Michael show,” she didn’t tell her mom about it because she didn’t expect her letter to get picked for the semi-finals and finals of Live’s “Search for the Unstoppable Mom” contest. After all, the show received over 20,000 letters written by children about moms nationwide!

But Mary Lou King not only made it to the final-four — which meant the show’s producers and video crew visited for two days to chronicle her life on the farm — she was ultimately voted “The Unstoppable Mom” by “Live” viewers across the country during the first week of March.

“This should really be the ‘unstoppable family’ award,” a humble Mary Lou said during a Farmshine visit to the family’s 150-cow dairy farm here in Chester County, Pennsylvania last Friday.

Along with a trophy, Neal and Mary Lou King received $100,000 for winning the contest. “We paid our taxes, gave our tithes, and the rest went to the kids,” she said.

Kelly, 22 and the oldest of the four children, is married to Kyle Stoltzfus and works as a nurse at Tel Hai in Honeybrook. Colton is out of school and works full-time on the farm. He does all the feeding for the King family’s dairy cows and youngstock, helps with milking, and crops 300 acres with his father. Kristy graduates from Octorara High School next month and starts nursing school in the fall. And Kandy, 14, was born with a mental handicap, having the brain development of a three month old child.

“We decided early-on that she would be raised here like a regular child,” Mary Lou explains.

“I think something stood out to those television producers when they read Kelly’s letter,” she adds. “They were curious about the farm when they came to do the filming and literally everything they saw here was something they had never seen before… right down to enjoying a cold glass of raw milk from the bulk tank. They swished it in their glass like they were savoring a fine wine. And they loved the peacefulness here and the wide open spaces.”

The television producers and film crew were also surprised at how much science is involved in dairy farming. Mary Lou recalls explaining what she was doing with the breeding wheel and in the pen checking tail paint. Their eyes would glaze over. “They never knew there were so many different jobs to do on a farm.”

Many portions of the letter stood out as being unique to the New York City television producers. The words “My mom has been milking the cows at 4:00 a.m. and 4:00 p.m. every day with my dad ever since they were married back in 1988,” certainly got their attention.

That, and Kelly’s description of her mother’s daily commitment to 14-year-old Kandy, who alternately dozed, then smiled a sweet and contented smile during our interview Friday at the kitchen table.

“I’m just a farm mom,” said Mary Lou, who came to represent farm moms everywhere during “Live” voting in early March. But she also struck chords with parents of children with special needs and with members of the nursing profession.

Pretty much everyone who viewed the video of life at the King farm was moved by the passion Mary Lou exudes for taking care of the cows and her family.

While Neal loves most the tractors and the fields, Mary Lou enjoys the animals. She manages the reproduction, including the breeding wheel, picking bulls, and buying semen. While son Colton now does all the breeding, Mary Lou checks cows for heat daily, and she does the herd check and ultrasounds with the veterinarian.

She doesn’t view milking as a chore. “It’s relaxing to me,” says Mary Lou. “It’s where I do my thinking.”

It’s also where she has done her listening as the children grew up. “Neal and I both appreciate our upbringing of being raised on dairy farms,” she explains. “If I’m not out there milking, I feel like I’m missing out. I’ll ask Neal what the kids talked about.”

Mary Lou’s sisters all married farmers and her brother has the home farm in Lampeter. “I look at my mom who milked until she was 50 years old. That’s my inspiration,” she said. “I saw her example and the example of Neal’s mom who passed away over a year ago, and I say to myself: ‘If they can do it, I can do it.’”

And do it, she does. After milking at 4 a.m., she cooks breakfast for the family and gets Kandy ready for the day. She’ll do herd work, book work, house work, and get dinner started before milking again at 4 p.m.  Then it’s back to the house, dinner on the table, Kandy’s needs to tend to, and leftover book work to take care of. She may get to bed by midnight and be back up at 4 a.m.

Asked what she hopes to have taught her children through she and Neal’s example on the farm? “Faith,” she said without pausing. “and the value of hard work. But what I really see them learning is to put Jesus (faith) first, family second and the farm third. I really don’t think we could farm without faith.”

“My mom and Neal’s mom both set great examples. I loved seeing their support of their husbands in working together on the farm, and at the same time I believe women can bring incomes to the family also,” she explains. “I hope I have been able to instill that love for family and for knowing that our daughter Kandy is important – just the way she is.”

Mary Lou sees the faith in farming as two-fold. On the one hand, the blessings of raising a family on the farm give opportunities to learn an abiding love for God’s creation. On the other hand, the challenges of farm life require faith as well to see things through.

“Neal and I really hope we’ve instilled in our children the values of farming, the hard work and work ethic,” she says. “We never wanted them to feel tied down, so they played sports, did 4-H and FFA, and had choices.”

In fact, the family names their registered Holsteins for what’s going on in their lives at the time. Being soccer and field hockey enthusiasts, they have cows in the herd named PIAA and Griffin. They also have cows named for other schools their school’s team has beaten or rivaled in playoffs. They have cows named for a favorite movie, actor, actress, or singer — including Pickler (as in country singer Kelly Pickler) and Pitt (as in actor Brad Pitt).

And last week, Mary Lou informed the “Live” producers that two calves were named after the Live hosts Kelly Ripa and Michael Strahan. The heifer calf, Ripa, is out of the herd cow Rushmore; and the bull calf Strahan, is out of the herd cow Storm. “We’ll keep him as long as he performs,” Mary Lou said with a smile.

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She had emailed a photo of the two calves side-by-side in the calf barn and they made the show last Wednesday as the real Ripa and Strahan read Mary Lou’s email and held up pictures of the calf, giving “Live” audiences yet another exposure to life on a family dairy farm.

As spring unfurls throughout the Chester County countryside, Neal and Colton were getting their equipment ready last week for first cutting alfalfa just around the corner. They have a high producing herd, making 95 pounds/cow/day, which they attribute to their focus on harvesting high quality forages and working with their independent Agri-Basics nutritionist Robert Davis.

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“I like milking full udders,” says Mary Lou as Neal explained they feed a total mixed ration and that the ration forages are about 50/50 corn silage and alfalfa haylage. They also bale hay and grow their own soybeans for toasting.

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In addition to their parents’ example, Kristy says their involvement in 4-H and showing cows at the Solanco fair “made you really love the cow because when you own them, you really learn to care for them.” Sister Kelly enjoyed showing for the clipping and grooming “and making the cows really look good.”

Everyone here has a job to do. Kristy is still in school, but he helps with the afternoon milking as the designated “prepper.”

“What’s nice about living and working on a family farm is that the whole family is involved,” says Mary Lou.

“Everyone cares,” her children finish the sentence, adding that they haven’t lost a calf in three years since building the calf barn. “If any of us hears a calf cough or notices something, we’re right here to notice and we do something about it.”

Faith is also a big part of the equation in the family’s relationship and care of youngest daughter Kandy. “God has a reason for her here, a purpose. I don’t question that,” Mary Lou relates. “I know ABC had to remove some of Kelly’s references to faith and to Jesus in her original letter, but I think they could still see that what holds our family together… is faith.”

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Neal and Mary Lou King with their children Kandy, 14; Kristy, 18; Kelly, 22 with husband Kyle Stoltzfus; and Colton, 20. Winning the 2013 Unstoppable Mom award from ABC’s morning show — “Live with Kelly and Michael” — left Mary Lou wanting to thank everyone from the producers of the show to the viewers who voted for her in March. But what has meant more than the grand prize is that her daughter appreciated her upbringing enough to write a letter about it. Mothers’ Day is Sunday, May 12 and this week of May 6 — 11 was National Nursing Professionals Week. Mary Lou was inspired by her own mother Evelyn Rohrer and her late mother-in-law Jeanette King to want to milk cows with her children as they grew. Milking time is family “together time.” It’s where farm moms and dads stay in touch with what’s going on in their children’s lives. Her example in the barn and as a trained nurse with daughter Kandy also inspired daughters Kelly and Kristy to go to nursing school like their mom. Photos by Sherry Bunting

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ABC television personality Kelly Ripa reads a thank you email the “Live” show received from Mary Lou King on Wednesday, May 1 — pointing out the photo Mary Lou sent along of the little heifer calf the King family named “Ripa” and the bull calf (right) named for Ripa’s co-host and hall-of-fame football player Michael Strahan.

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Mary Lou reports the television producers of ABC’s “Live” enjoyed farm life for two days, right down to the flavor of the raw milk from the bulk tank. She sent an email of thanks last week and included a photo of the King farm’s new calves: “Ripa” and “Strahan.”

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Mary Lou introduces the heifer calf “Ripa” (left) out of Rushmore and bull calf “Strahan” out of Storm. The family tends to name their registered Holsteins after the people, places and events of their lives. The calves were born soon after Mary Lou was voted The Unstoppable Mom by viewers of “Live” co-hosted by actress Kelly Ripa and hall-of-fame football player Michael Strahan.

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The back porch view of dry cows grazing at the King family dairy farm. The farm, founded by Neal’s grandparents Valentine and Naomi King, and then operated by Neal’s parents Merle and Jeanette, has been in the King family for three generations. Son Colton is the fourth generation now working full-time on the farm.

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Neal King took a quick break from fieldwork last Friday for a quick photo with Mary Lou. They’ve been milking cows together at the third-generation dairy farm in Chester County since 1988, and moved to the farm in 1995.

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Everyone cares about the youngstock at the King family dairy farm near Cochranville, and feeding is Colton’s job. He feeds all the calves, heifers, and cows on the farm.

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Mary Lou loves the cow-side of the dairy farm. She picks the bulls and manages herd health and repro. Son Colton does the actual breeding.

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The Kings milk 120 cows, and base their rolling herd average on 150 cows, including dry cows. They watch the bulk tank production, which averages 95 pounds/cow/day.

 

 

 

 

 

 

Milestone reached by Shenandoah Family Farms

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By Sherry Bunting, reprinted from Farmshine March 21, 2014

HAGERSTOWN, Md. – “Every day we reach new milestones, and today is one of them,” said Tom Francis, production manager and VIP / media tour-guide Tuesday, March 18 at the dairy plant where Shenandoah Family Farms Brand milk and cream products are made.

The 142,000 square foot facility in Hagerstown, Maryland was idled by Unilever in 2012, then purchased in August 2013 by Valley Pride LLC, a dairy business owned by 21 dairy farmers from the Shenandoah Valley region of Virginia. This purchase, and the separate formation of Shenandoah Family Farms Cooperative, grew from seeds planted during a 2012 meeting of the five original board members at the Thomas House restaurant in Harrisonburg, Virginia.

“We are excited to be here and look forward to moving forward,” said Randy Inman during Tuesday’s pre-tour press conference. Inman, a Harrisonburg, Virginia dairy producer, serves as vice president of Valley Pride LLC and Shenandoah Family Farms Cooperative.BlogShenFamFarms104

Over the past 18 months, they have developed a media and social media presence as they prepared for the startup of milk and cream bottling operations at the renovated plant February 24. Soft-serve ice cream mix production began last week, and hard ice cream production will begin after new equipment arrives in April.

To this point, Shenandoah Family Farms has used social media to bring farm families, farm life, farm children — even farm calves, cows, cats and dogs — right to the computers and smart-phones of thousands of customers. Brilliant photography of life on the farm and scenes of the beautiful Shenandoah Valley bring a nostalgic feel to the marketing of natural dairy products prized for their quality, flavor and wholesomeness.

“Our web presence will grow in the next three weeks with the launch of a new website with store locators and profiles of our farmers and staff,” said Shenandoah Family Farms marketing director Jennifer Churchman.

The plant is currently just scratching the surface of the demand and production capacity. The equipment has the capability of bottling 32 gallons of milk per minute, and the largest single-day of production they had since Feb. 24 was 6000 gallons. But Francis said this can be doubled with more shifts, workers and equipment as the demand grows.

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To-date, Shenandoah Family Farms milk goes to 170 retail and restaurant establishments along the Route 81 corridor from Shenandoah Family Farm Cooperative’s home base in Harrisonburg, Virginia, through the plant location in Hagerstown, Maryland, and north and west into West Virginia and the Waynesboro and Greencastle areas of Pennsylvania.

“We’re adding 5 to 10 new customers per day,” Churchman confirmed, explaining how end-consumers can fill out product request forms at shenandoahfamilyfarms.com and take them to the stores and restaurants they patronize. The product-request forms have also been the key in developing initial leads for the sales team.BlogShenFamFarms110

“The more requests that are submitted, the easier it is to get our product on the shelves,” aaid Inman. He noted they are close to getting their products into the local Walmarts.

“We are beginning to reach out to the Washington, D.C., area, and getting a lot of interest there,” said plant manager Fred Rodes, who has 25 years of experience working for three creameries after jumping the fence from dairy farming to dairy manufacturing in 1988 for health reasons. Rodes also said they would be open to doing private label work, but are focused right now on working directly with customers and through distributors to build their brand.

Hagerstown Mayor David Gysberts and other local city and county officials were on-hand Tuesday showing their enthusiasm for the plant’s re-start. “We are happy to see the Virginia farmers bring jobs back to our region,” said Gysberts. One-third of the 44 full time and 4 part time employees worked at the Hagerstown plant under its previous owner, Unilever, which employeed 400 at its peak before idling the plant in 2012.

“The more the community supports Shenandoah Family Farms products, the more products we can make, and the more jobs we can create here,” said Inman. “It’s a snowball effect.”

He explained that Shenandoah Family Farms products come from a small group of farms. Right now that is 21 farms average 130 milk cows per farm.

“The close proximity of our dairy farmers to our market will give customers assurance of fresh dairy products,” added Inman. “We are focused on high quality milk production and the assurance of best management practices for environmental sustainability, heritage farming practices, humane animal care, involvement in our community and involving our customers in our decisions as we grow.”

Inman said the primary goal of this enterprise is to preserve small family farms for generations to come. “We saw this as a way to take some control of our product by building a relationship with our end-consumers and taking our milk from the farm to the consumer, and to see our farmers rewarded for their high quality production with a steady milk price.”

The investment runs deep here – beyond dollars. Inman explained that the farmers and staff “worked hands-on and side-by-side” to upgrade and renovate the facility over the past six months. USDA loan-guarantees helped the group of farmers get the financing to not only purchase but also upgrade the plant and build awareness for their brand.

The facility’s milk silos, large conveyors, pasteurizer, existing ice cream equipment, coolers, and in-wall freezers were all part of the plant purchase. The owners purchased a separator, homogenizer, bottling equipment and new ice cream manufacturing equipment as well as upgrading computers, software and the ability to track milk from farm-to-store. They also upgraded the coolers and chillers and adding other conveyor capabilities throughout the plant.

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“We’ve had some delays with equipment arriving and the challenges you would expect with a project like this, but we’re ready. The word is getting out about our products, and the support from the local communities has been quite encouraging,” Inman said, adding that he’s impressed with how his fellow farmers and the plant staff have worked together.

“I’m amazed by the super commitment of the farmers, and their families, to get this up and going, and by our staff as we’ve worked together,” he said.

To be bottling the Shenandoah Family Farms milk and on the verge of beginning ice cream production was described as “overwhelming” by board member and producer Dennis Trissel. “In any business like this, you always hope to put in place what’s necessary to get the product marketed,” he said. “Our farmers know how to make high quality milk and our plant managers know how to make quality products…”

Now the ball rolls into the consumer domain through product purchases and requests where they shop.

“Our store customers need to see that we are capable of being here five years and forward,” said Rodes. “We have good staff and a lot of experience. I grew up on a dairy farm and I enjoy the challenges of running a creamery. I’m willing to work hard for these guys (the farmers) because I know they care about putting out a quality product. Now the rubber meets the road in sales.”BlogShenFamFarms067

For the sales force Lyndon Jonson and Rich Muldoon, that’s a challenge they are meeting daily – “hitting the road and knocking on doors.”

“The most rewarding thing for me is getting a new account, that’s my high-point,” said Johnson, a former truck driver who is part of the Shenandoah Family Farms sales force.

When hard ice cream production begins next month, the plant will roll out vanilla, chocolate and strawberry and begin adding flavors with 11 flavors planned at this time. They will concentrate on volume packages for grocers and soft-serve mixes for restaurants before adding a line of other types of ice cream products.

“For the most part, our awareness building is getting farmers face-to-face with the end consumers,” Churchman explained how ‘engagement marketing’ is being utilized. “We will utilize all avenues such as radio, television and print advertising, but we are also sponsoring many local events and will have our farmers and staff there. They are important members of their communities and we want them right there with our customers so the customers can be part of how we grow our company.”

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The 21 family farm members of Shenandoah Family Farms are all located within a 10-mile radius of Harrisonburg, Virginia. Currently three farms’ milk is going to the plant. Once all 21 farms’ milk is being utilized by the plant, another 12 producers are on-board to be added.

Churchman said they are using “test-market-moms” as an advisory group of moms and families to advise, test, and decide what to put out. “They can use their social media circles to gain additional feedback for us,” she said.

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Ice cream lead Charles Evans is glad to be back to work at the plant under the new ownership. Asked what makes the Shenandoah Family Farms ice cream products stand-out in the marketplace, Evans said “the recipe. It was developed by the farmers and Fred Rodes our plant manager. It’s higher in butterfat content, making it rich and thick. Everyone who tasted our soft-serve today enjoyed it and we’re getting very positive feedback from customers.”

Rodes also stressed that the Shenandoah Family Farms ice cream (both soft-serve and hard) is 100% natural and contains no additives. “That’s kind of rare these days,” he said.

Inman said Shenandoah Family Farms is working with other cooperatives on milk supply balancing and they are working with other processing cooperatives and suppliers to combine additional products for their distribution contracts — including cottage cheese, sour cream and yogurt, as well as the full line of Turkey Hill teas.

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Micah Showalter, 2, is tasting Shenandoah Family Farms soft serve ice cream with brother Adrian, 8, and sisters Emily, 9, and Erica, 6. Micah and his puppy are the stars of the Shenandoah Family Farms Whole Chocolate Milk label, shown here in poster size (left) on the wall above him, and all four children with a newborn calf at the Showalter family’s Sun Dial Farm-2 are subjects of the Whole Milk label, shown here in poster-size above them (right). The Showalters are among the 21 farmers in a 10 mile radius of Harrisonburg, Virginia, who purchased and renovated the former Unilever ice cream plant in Hagerstown, Maryland. They started bottling Shenandoah Family Farms Brand fluid milk and cream products at the plant on February 24. They began making vanilla soft serve ice cream mix this week and will soon be doing chocolate. Hard ice cream production begins in April with vanilla, chocolate and strawberry and will expand to 11 flavors over the next several months. Photo by Sherry Bunting

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Shenandoah Family Farms milk and chocolate milk were served with homemade cookies at the tour of the creamery Tuesday. Photo by Sherry Bunting

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After Unilever idled the 142,000 square foot Hagerstown, Md. plant in the fall of 2012, it was purchased last August by Valley Pride LLC, a dairy business owned by 21 dairy farmers from the Shenandoah Valley region of Virginia. In addition to updating the ice cream manufacturing equipment, they have invested in milk bottling, which started February 24. Photo by Sherry Bunting

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Owen Trissel is “over-the-moon” with excitement as he suits-up for the plant tour with his parents Cory and Charity. Owen, 9, and his brother Ian, 4, are the stars of the 2% milk label. One of the features of the Shenandoah Family Farms brand is to engage consumers in farm life through brilliant photography and larger labels. Photo by Sherry Bunting

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Production manager Tom Francis served as tour-guide Tuesday. He said hard ice cream production begins in April. The Shenandoah Family Farms brand offers chocolate milk is offered in whole milk variety, and ice cream is a higher butterfat, simple recipe made with 100% natural ingredients. Photo by Sherry Bunting

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Dairy producers Dennis Trissel (right) and Randy Inman are two of the original five who met in 2012 at the Thomas House restaurant, Harrisonburg, Va., forming Shenandoah Family Farms Cooperative and planting the idea-seed for taking their milk straight from farms to consumers. They are pictured with Shenandoah Family Farms marketing director Jennifer Churchman who says “engagement marketing” is the hallmark of their campaign and plant manager Fred Rodes (left), who grew up on a dairy farm, then spent the past 25 years on the other side of the fence in the creamery world. He loves working with people, building teams, tackling challenges and tinkering with ice cream recipes. Photo by Sherry Bunting

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Shenandoah Family Farms Cooperative vice president Randy Inman welcomed media and Hagerstown, Md. officials to the grand re-opening tour of the plant purchased by the investment of 21 members of the Valley Pride LLC, where Shenandoah Family Farms Brand milk is bottled and made into ice cream. Photo by Sherry Bunting

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Hagerstown Mayor Dave Gysberts and Council member Don Munson were among the 35 suiting-up for Tuesday’s tour of the Shenandoah Family Farms dairy manufacturing facility. They are all smiles as 44 jobs have returned to the site of the former Unilever ice cream plant that once employed 400 people. Now owned and renovated by 21 dairy producers from northern Virginia, the plant began bottling milk last month, started making soft-serve ice cream mix this week and will be ramping up hard ice cream production as early as mid-April. Photo courtesy of the City of Hagerstown.

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The 142,000 square-foot plant has been updated to make Shenandoah Family Farms ice cream and fluid milk and cream products. Photo by Sherry Bunting

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“Want to see where your milk goes?” That was all the encouragement these children needed to check out the conveyor taking crates of bottled Shenandoah Family Farms milk to the cooler where it was being loaded for delivery to 170 retail and restaurant customers — with 5 to 10 new customers being added daily.

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A year of awareness-building through Facebook and other media brought daily photos of farm children, farm life, and farm calves, cows, dogs and cats right to the computers and mobile phones of thousands of consumers. Photo by Sherry Bunting

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Charles Evans is the ice cream lead for Shenandoah Family Farms. He served the soft-style ice cream to local officials and media Tuesday. (I must say it was tasty!) Photo by Sherry Bunting

Collapsed barn roof reveals get’r done spirit, profound gratitude

Duane and Marilyn Hershey (front right) can't say enough about how their team of employees pulled together to free cows, restore order and keep 600 cows fed and milked in the hours after the roof collapsed Feb. 14 on about three-quarters of the main freestall barn at Ar-Joy Farms, Cochranville, Pa . They are pictured here with adaptable bovines eating TMR calmly under the open sky behind them three days later on Feb. 17

Duane and Marilyn Hershey (front right) can’t say enough about how their team of employees pulled together to free cows, restore order and keep 600 cows fed and milked in the hours after the roof collapsed Feb. 14 on about three-quarters of the main freestall barn at Ar-Joy Farms, Cochranville, Pa . They are pictured here with adaptable bovines eating TMR calmly under the open sky behind them three days later on Feb. 17

By Sherry Bunting, Farmshine, Feb. 21 and 28, 2014

COCHRANVILLE, Pa., Feb. 17, 2014 – “The first thing we did was pray. Then we hugged. Then we got to work,” Duane Hershey recalls about the first moments in the wee hours Friday morning, Feb. 14 after he and his wife Marilyn were awakened by milking employees to learn the roof had collapsed on the freestall barn at their 600-cow Ar-Joy Farms, in Chester County, Pennsylvania.

His first thought was that it was a small section, but as he walked up the hill from the house to the barn – wife Marilyn a few steps behind him – a more devastating picture emerged in the dimly lit night sky, and all he could think was that he was facing a lot of dead cows.
All told, the Hersheys say they are thankful and fortunate no employees were in the barn at the time, and the majority of their cows got through the event fairly well.

“Nothing you train for prepares you for the reality of that moment,” said Marilyn Hershey, who has participated in crisis management workshops through DMI. “The truth is, when I came to the top of the hill and saw the rubble, I lost it,” she recalled during a Farmshine visit to Ar-Joy Farms Monday. “Duane reassured me that we would get through this, but that first moment of seeing the devastation and hearing our cows in trouble was horrific to me.”

One of Marilyn’s first calls was to Dean Weaver at Farmer Boy Ag. “We prayed for wisdom to know what the next step is, and we prayed for safety,” she said. “I called Dean at 3 a.m. and he answered. He got my brains started and pulled me out of the shell-shock. He told us to call our insurance company, and three hours later Farmer Boy Ag had their first crew here.”

One of Duane’s first calls was to friend and fellow dairyman Walt Moore at Walmoore Holsteins near West Gove, Chester County and to neighboring friends and farmers Andy Laffey and Tim Barlow.

“Everyone brought gates and chain saws,” said Duane. “We figured we had 50 to 100 cows trapped. We didn’t know what we were facing until we were able to move the tin.”

In order to free the trapped cows, they first had to move the free cows so they could start clearing debris to get to the cows that were still trapped in the original main barn. Moore organized the process of sorting and moving cows.

By 8 a.m., there were four construction crews on-site. Two crews were sent earlier by Dean Weaver at Farmer Boy Ag, the Hershey’s builder. Then Chris Stoltzfus got a call at White Horse Construction from a friend who explained the situation. He also sent two crews over to help. Burkhart Excavating, a local contractor, also came out to help.

“The generosity of people Friday just blew us away,” said Marilyn. “The four crews worked side by side all day, and people just started showing up. They knew what to bring. It was an overwhelming blessing to us.”

It took four to six hours of meticulous work to clear enough debris to free the nearly 100 trapped cows. “It was amazing how calm they were,” said Marilyn.

Walt Moore also observed this, recalling the cows “cacooned” under-tin, chewing their cuds as crews and volunteers methodically worked their way through the debris to free them.

The Hersheys give a lot of credit to herdsman Rigo Mondragon and the team of Ar-Joy employees for figuring out how to keep milking and tending cows, rotating them through the portion of the freestall barn that was still intact so that all the cows would get an opportunity to eat and drink.

“Walt is the one who really organized the work of freeing the cows,” the Hersheys related. “He knew what to do and could do it more objectively – without the emotional attachment we had to what was happening.” Walt’s wife Ellen called Dr. Kristula from New Bolton Center, and helped the vet check cows.

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“This has been one of the toughest years I can remember, a winter that just won’t let up,” said Moore. “I was taken back more than once to see the community effort at Ar-Joy on Friday, to see how the farming community and their church family cares about each other.”

By Monday morning, agent Sue Beshore of Morrissey Insurance, the insurance carrier for Ar-Joy Farms, said she had heard from close to 10 customers with agricultural roof collapses, but that Ar-Joy was the first to involve so many livestock.

“This is a time for hugs,” she said to Marilyn before explaining the coverages the Hersheys had for the freestall barn their employees work in part of the time and their cows live in all of the time.

“We had 12 to 18 inches of snow the day before the roof collapsed, then some rain that iced over that evening before we got another 8 inches of snow that night,” Duane recalls, adding that there was already a snow pack on the roof from earlier precipitation and frigid temps.

Penn State ag engineer Dan McFarland notes that roof systems “are truly an engineered system. What the design of the roof allows for is the buildup of snow cover as measured by ground cover maps. In Southeast and South Central Pennsylvania, that might be 30 to 35 pounds. A light snow is 5 to 20 lbs per square foot. A snow pack is 30 to 40 pounds, a snow pack with ice can be 40 to 50 pounds, so now we are getting very close to what a lot of roofs are designed for.”

According to McFarland, a roof snow pack will absorb rain, and when that turns to ice, it doesn’t move and take longer to melt. In the short term, people like to get heavy loads off .

But McFarland urged extreme caution. “Be hesitant about going up without safety harnesses and tie-off ropes,” he said. “Metal roofs are slippery, so try to remove it, if you can, with a snow rake from the ground.”

Some ag building roofs are quite wide, which makes snow load removal more difficult. “If you are going to remove it, remove it evenly,” he advised. “One thing to avoid is uneven snow loads. Trusses are designed to carry the load to the load bearing points on the sides, so don’t prop them up in the middle because that can actually weaken the design.”

Good ventilation also helps. Condensation can deteriorate roof systems. Experts suggest evaluating truss systems for bowing and to contact professionals to evaluate or assist.

Drifting of roof snow pack, warming temperatures, additional rainfall getting absorbed, and blocked roof drainage systems all contribute to uneven or excessive snow loads. Strained roofs surviving the weight from this week’s rain bear watching in additional storms later this season. Cold air is expected to return next week, bringing additional snow in some areas.

One week after the roof collapsed, rebuilding is underway at Ar-Joy Farms Thursday, Feb. 20. Farmer Boy Ag carpenters put up wood bracing after 69 trusses were set for the steel roof construction.

One week after the roof collapsed, rebuilding is underway at Ar-Joy Farms Thursday, Feb. 20. Farmer Boy Ag carpenters put up wood bracing after 69 trusses were set for the steel roof construction.

Loss gives way to profound gratitude

COCHRANVILLE, Pa. — Feb. 20, 2014 — The cattle losses at Ar-Joy Farms here in Chester County, Pennsylvania have grown to two dozen in the wake of the February 14 roof collapse over the main 275-feet of freestall barn, which left only the newer 92-foot section of roof standing. But Duane and Marilyn Hershey have not had to handle any of this alone.

By the following Saturday (Feb. 22), 69 new trusses were set and the 600 cows had a new roof — thanks to the efficiency of friends, neighbors, insurance adjusters, structural engineers, and the crews at Farmer Boy Ag.

The farming and church communities reached out to the Hersheys immediately that Valentine’s Day morning, and also had a work day one week later to prepare the site for crews to set new the trusses and raise the new roof in the three-day window of warm weather before the frigid cold and precipitation returned to Southeast Pennsylvania this week.

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Friend and business partner in Moocho Milk hauling, Walt Moore of nearby Walmoore Holsteins, West Grove, was the first to arrive on the scene in the wee hours of that Friday morning.

“They were overwhelmed,” said Walt of his friends. He felt like it took him and his wife Ellen forever to load the service truck with whatever they could think of needing and to traverse the snow-covered and icy roads to Ar-Joy Farms.

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Walt and Ellen Moore got the 2 a.m. phone call Friday morning, Feb. 14 from Duane and Marilyn Hershey that 275 feet of their main freestall barn roof had collapsed upon the 320 stalls and cows below.

“The biggest thing we could do was to bring what we thought would be needed and to help organize the next steps. We have similar operations,” Walt explained. Ar-Joy milks 600 cows while Walmoore milks 850. “When we got there, it was emotional to see, but I was able to be less emotionally-attached in that moment about what to do next.”

For example, Walt immediately saw that the lights were on so he wanted to first secure the electrical situation before proceeding with freeing cows and cleaning up debris.

Marilyn says that a farmer’s impulse in a time like this is to call another farmer. Who else would understand the situation, to know what was needed, and be able to bring clarity of thought?

“Walt was a big help to me,” Duane added. “I was able to bounce ideas off him, and he could be objective and see things I couldn’t see in that moment.

“You are kind of in shock and you lose the concept of time. It’s hard to explain the magnitude of it,” Duane recalled those first moments when the roof collapsed sometime around 1:30 a.m. His first impulse to run in and try freeing some cows was barely forming in his mind when another surge of collapsing roof brought the whole thing down.

What followed was an overwhelming silence, except for the occasional sound of metal scraping metal and cows lowing in distress. The milkers had stopped milking, and they all stood frozen with Duane and Marilyn for a few moments, mulling their options in the pre-dawn darkness.

When Walt Moore, Andy Laffey and Tim Barlow arrived with gates for sorting cows, the race was on. As reported last week, four construction crews from two companies, along with scores of neighbors helped the Hersheys and their team of employees sort, milk and feed cows; clean up wreckage; and restore a semblance of order to the farm.

They had one group of cows that had found their own way through the fallen roof wreckage and were corralled in the middle of the barn with no path out. “We cut a tunnel through the fallen roof for those 200-plus cows to walk through,” Duane recalled. “Everyone kept saying they can’t believe how calm the cows are, but that’s because we had so many farmers come help us. They knew how to handle dairy cows.”

Four to six hours later, cows were freed, some were put down, others were tended by Dr. Kristula of New Bolton, a group of 100 were transported to Walmoore for temporary housing, and the milking had resumed. “We had enough barn cleaned up for the cows to eat and drink,” Duane said. “They couldn’t all lay down, but at least they could eat and drink.”

Employees cycled them through feeding areas in the upper part of the barn that was still standing and the lower bank barn where the Hersheys normally keep transition cows.

Two of the Hersheys four children who live somewhat locally and got to the farm as fast as they could -- given the condition of the roads in the early morning hours following the barn roof collapse on Feb. 14. "The first thing we did was give hugs," said daughter Kacie, who lives in Lancaster County and had been text-messaging her mother Marilyn some reassuring Bible verses. Their son Kelby lives in Maryland. He just returned from his Army tour of duty in Afghanistan two weeks ago. He said it would have been much more difficult to hear of this and be a continent away. He was glad he could be home to help. Stephen lives in New York and Robert attends college in Montana.

Two of the Hersheys four children who live somewhat locally and got to the farm as fast as they could — given the condition of the roads in the early morning hours following the barn roof collapse on Feb. 14. “The first thing we did was give hugs,” said daughter Kacie, who lives in Lancaster County and had been text-messaging her mother Marilyn some reassuring Bible verses. Their son Kelby lives in Maryland. He just returned from his Army tour of duty in Afghanistan two weeks ago. He said it would have been much more difficult to hear of this and be a continent away. He was glad he could be home to help. Stephen lives in New York and Robert attends college in Montana.

Daughter Kacie and son Kelby were able to get to the farm that morning. Kacie had been text-messaging her mother comforting Bible verses. Kelby was ready to dig in and help. He lives in Maryland and had just returned from his Army tour of duty in Afghanistan two weeks earlier. Son Stephen lives in New York and Robert attends college in Montana.

“The first thing we did was hug our parents,” said Kacie, whose text messages had provided the inspiration Marilyn needed to kick down the wall she had hit emotionally.

The Hersheys can’t say enough about their team of employees and how they worked together to keep the cows milked and fed during the ordeal. “It’s unbelievable how back-to-normal they seem,” said Marilyn. “Yes, our production is off, but the cow behaviors are back to normal.”

As for the rebuilding, the Hersheys are thankful how that came together. “Sue Beshore (Morrissey Insurance) always told us to keep that replacement value in our policy even though we were tempted sometimes to drop it,” Marilyn recalls. “We are so glad to have that.”

The Hersheys were also glad the adjuster gave them the freedom and flexibility to immediately tend their cattle and clean up so the roof replacement could be done immediately before the next round of frigid cold and snow in the forecast.

Cows were amazingly calm at Ar-Joy Farms as their new roof went up one week after the old one collapsed under the weight of extraordinary snow and ice pack. Owner Duane Hershey (red shirt) stepped out of his comfort zone to help the building crews who were pushed to get as much done as possible Thursday before the rain and wind on Friday.

Cows were amazingly calm at Ar-Joy Farms as their new roof went up one week after the old one collapsed under the weight of extraordinary snow and ice pack. Owner Duane Hershey (red shirt) stepped out of his comfort zone to help the building crews who were pushed to get as much done as possible Thursday before the rain and wind on Friday.

The bottom line in this story is how important it is for people to “hold each other up when facing a disaster,” said Duane. “To have friends and neighbors like that, just to see them there, it’s something I can’t explain. A lot of them left their own farms on a snowy morning to come here and help us. What can I say that really expresses our gratitude?”

The couple also received calls from dairy farmers in New York who had been through roof collapses. They gave advice and suggestions.

“You learn how important friendships are,” added Marilyn. “This is a tight farming community. I can’t tell you how thankful we are.”

Click here for more photos

A life lived in earnest

Tuesday was a day of significance with many shades to it. The much-debated 5-year Farm Bill got its final Congressional approval in Washington; the day was designated by American Cancer Society as World Cancer Awareness Day and Chevy developed its Purple Roads ad and “purple your profile” campaign to raise funds on facebook. Tuesday, Feb. 4, 2014 is also the day the world lost a good and courageous dairy farmer I was glad to call friend. Here are the thoughts I penned for this week’s Farmshine.

Zach Meck pictured here at Meck Brothers Dairy in Berks County, Pennsylvania in August of 2012

Zach Meck pictured here at Meck Brothers Dairy in Berks County, Pennsylvania in August of 2012

Zach Meck fought the fight, kept the faith

Zachary L. Meck, 33, of Womelsdorf, Pa., passed away Tuesday, Feb. 4 after a five-month battle with cancer. In the words of his wife Suzanne (Perdue) Meck, formerly of Whitehall, Md., “Zach saw a full healing as he was peacefully called to his heavenly home.” Over the past few months, she said, the couple felt the prayers and well wishes from around the world, and they were comforted to know so many people care.

In Zach, the world lost a good and courageous young dairyman. 2 Timothy 4:7 is the verse that comes to mind for a life gone too soon, loved by many and lived in earnest. Zach made a lasting impact on not just his family and friends, but also upon the future of the dairy industry he so loved and the solidarity he had with fellow dairymen, as well as the passion he had for the cow herd he and his brother Jeremy built up into a business through sheer determination.

It is not without notice that the next five year Farm Bill passed its final hurdle in the Senate on this same day. Zach had poured time and energy into being part of an effort to shape the future for young dairy farmers within the context of the Farm Bill’s dairy title.

Our paths crossed in 2009 when the dairy industry faced the most devastating milk prices ever endured. Zach and his brother Jeremy had built their Meck Brothers Dairy from scratch. They had started with the 4-H animals their late father Ronald bought them as youngsters growing up on their parents’ poultry farm in Lancaster County, Pa. They grew the herd in a rented barn — working all kinds of other jobs – then purchased and renovated a Berks County, Pa. farm they moved into during 2009.

Zach was not one to sit still. Sometimes it seemed he was going in multiple directions all at once. But his efforts were effective. In 2009, he was part of a group of dairymen meeting in two counties, which later became the grassroots beginnings of the Dairy Policy Action Coalition that spread beyond the borders of Pennsylvania as dairymen from various regions talked together about the future of their industry.

He also served as a Land O’Lakes delegate and ran a close race as runner up for a seat on the Land O’Lakes board in early 2013. Zach was a member of the Berks County Farm Bureau, Marion Grange, and Berks County Holstein Club. He graduated from Cocalico High School, where he was a member of FFA and was active in 4-H.

“We’ve been through a lot over the years,” wrote friend and mentor Nelson Troutman in a calendar-of-hope created for Zach in December. “Then came Suzanne, and when you made up your mind, I could tell. It was good. But with these health issues, try not to make sense of it all, it never will. Remember to always look forward and that you are not alone. Trust in the Lord with all your heart and lean not on your own understanding (Proverbs 3:5).” Wise words he heeded in his short time with his beloved Suzanne.

Having the privilege of writing a story about Meck Brothers Dairy in August of 2012, I could see the respect he and his brother Jeremy had for one another and their passion for what they worked to accomplish – with that edge of always pushing forward to do more to make the cows more comfortable, do more to tell the dairy story to the greater Berks community, do more to get the voice of the young farmer heard, do more to light a fire – even if only to send a smoke signal – that policies need to be changed to consider the context of the young farmer. Zach was impetuous, yet intuitive.

“It’s time to get the younger generation involved in the leadership of their cooperative,” Zach said during a summer of 2012 interview. “Our futures are at stake in the outcome of the decisions that are made. The mechanics of the market should be our focus. We should be looking out for our fellow dairy farmers around us. Large or small, we’re all important. We have to focus on creating opportunities and getting the mechanics of the market right.”

So we come back full circle to that verse, 2 Timothy 4:7: “I have fought the good fight, I have finished the race, I have kept the faith.” Yes, Zach, you surely have.

Born in Denver, Pa., Zach was the son of the late Ronald K. and Joyce (Stoltzfus) Meck. In addition to his wife Suzanne, Zach is survived by his mother Joyce, two brothers Matthew K., husband of Susan (St. Clair) Meck of Denver; Jeremy R. Meck of Womelsdorf; two nephews Jackson K. and Levi C. Meck of Denver; and his paternal grandmother Norma (Zimmerman) Meck of Lititz.

A visitation will be held on Friday, February 7 from 6:00 to 9:00 p.m. and on Saturday, February 8 from 9:00 to 11:00 a.m. at the Tulpehocken UCC Church, where services will be held at 11:00 Saturday.

Memorial contributions in Zach’s memory may be made to the American Cancer Society, P.O. Box 1274, Lebanon, PA 17042 or Vickie’s Angel Foundation, 511 Bridge St., New Cumberland, PA 17070.

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How dairy farmers dealt with ‘Polar Vortex’

By Sherry Bunting, Farmshine, January 10, 2014

BROWNSTOWN, Pa. — While some of the photos posted by dairy farmers on their farm Facebook pages and Twitter were downright beautiful, others spoke volumes about the extreme challenges and dedication put forth to care for animals on farms this week during what is being called the “polar vortex.”

LuAnn Troxel captured this beautiful image at Troxel Dairy Farm. Behind the beauty was more snow and extreme temps.

LuAnn Troxel captured this beautiful image at Troxel Dairy Farm. Behind the beauty was more snow and extreme temps.

The extreme temperatures Tuesday and Wednesday were the talk of both the Pennsylvania Farm Show in Harrisburg and of farmers who were able to get away and attend the Keystone Farm Show in York, Pa. this week.

Frozen waterers, vacuum pumps, manure removal equipment and difficulty starting feeding equipment were the most commonly reported concerns shared by producers from New York, Pennsylvania, Maryland and Virginia who were able to get to the show in York.

Further North and West into the lake regions of the Upper Midwest, through Northern Indiana and Ohio into western New York and Northwest Pennsylvania, the “polar vortex” was amplified by the snow storm preceding it.

Thankfully, by the time you read this, warmer temperatures are forecast to prevail and bring relief to cattle and caretakers as well as equipment and transportation.

The mantra this week for farm families was to not only take care of their animals but to communicate what they were doing with their farm and non-farm “followers” on Facebook,

“There are no ‘snow days’ on the farm,” wrote Tricia Adams at her family’s Hoffman Farms page on Facebook. Three generations of the Hoffmans milk 700 cows near Shinglehouse, Potter County, Pennsylvania.

3 generations of the Hoffman family operate the 700-cow dairy.

3 generations of the Hoffman family operate the 700-cow dairy.

“The extreme weather makes us feel like we are surviving it and not thriving in it!” she said in an email interview Wednesday, reporting Tuesday’s low at Hoffman Farms was -18 with a high of -4. The mercury fi nally reaching a high of 12 degrees Wednesday. They are thankful to be spared the additional 3-feet of snow that fell just north of them in New York.

As for the polar temps and wind chills, “we run a heater in the parlor to help with frozen milkers but even that was icing up,” said Tricia, adding that the conditions for the cows in the freestall barns were “very slippery.”

The Hoffmans, like other farmers dealing with these conditions, did their best to cope with frozen, caked manure in the walkways, barns and parlor — not to mention frozen waterers, feed mixers and tractors freezing up as the off-road diesel gummed up.

Starting equipment and dealing with manure were difficult in double-digit below zero weather, not to mention the wind chill.

Starting equipment and dealing with manure were difficult in double-digit below zero weather, not to mention the wind chill.

“We changed fuel fi lters and used additives to thin the fuel and keep our equipment running,” Tricia explained. “Winter is tough, and up here we are prepared for it; but when it gets this extreme, you know there is only so much you can prevent. What you can’t prevent you just have to deal with as it happens.”

Much attention was paid to the especially important job of “tricky calvings.” At Hoffman Farms, Tricia used heated boxes for the newborn calves.

Tricia Adams pictures one of the heated boxes for newborn calves at Hoffman Farms

Tricia Adams pictures one of the heated boxes for newborn calves at Hoffman Farms

Over in Bradford County near Milan, Pa. Glenn and Robin Gorrell were thankful for the 45 degrees and rain over the weekend to melt the snow at their 600-cow dairy before the sub-zero temperatures arrived Tuesday.

Glenn reported temperatures ranging -10 to -20 depending on location in the hills or valleys.

“I think that we were lucky here and we are always happy the rest of our team helps get us through,” said Glenn in an email interview Wednesday.

“The wind was the killer. It can really drive the cold everywhere,” he said, adding that they had frozen pipes in the employee house for the first time ever.

“In the tie-stall barn we were like everybody else: Bowls on the west side were frozen. The milk house froze for the first time in years. We thought we had all the equipment ready with new fi lters and more fuel conditioner, but we were wrong,” he explained. “We needed to cut more with kerosene and put tarps around hoods of the loader tractor and feed mixer.”

The calves and youngstock at Gorrell Dairy got extra bedding and a little more grain to get them by.

“Robin always has calf jackets on them once it is below 50 degrees anyway,” Glenn reported. “We tried to double up feeding our heifers so we would have less equipment to start in the extreme cold.”

At Troxel Dairy Farm Laporte County, near Hanna, Indiana, conditions were quite severe, with extreme low temps in line with what farmers were seeing in northern Wisconsin and Minnesota this week.

Facebook followers commented that the cows must be “milking ice cream” as they read LuAnn Troxel’s posts about dairying in temps that had fallen to -12 and -17 with wind chills as low as -53 in northern Indiana on the heels of over 1-foot of snow.

The cows were "good sports" but after three days, the extreme cold wore think on man and beast.

The cows were “good sports” but after three days, the extreme cold wore think on man and beast.

Calling the cows “good sports,” LuAnn acknowledged how tough this week has been for man and beast. She and husband Tom and son Rudy, operate the 100-cow dairy.

“Cold weather management is really not too complicated,” said Tom Troxel, DVM, who in addition to the dairy farm has South County Veterinary practice.

“Cows need to have plenty of feed and water, be out of the wind, and have a dry place to lie down. If they have these things, they can survive an awful lot,” he explained in an email interview Wednesday.

“Calves need the same thing, including increased feed (calories),” Tom advised. “But sometimes the threat of scours keeps feeders from increasing milk to calves. There is no question that cold stress can cause younger animals to be more susceptible to scours and pneumonia, but careful monitoring and feeding electrolytes can help a lot.

While it's tempting to do the bare minimum when temps are -17 with a -53 wind chill and there's 14 inches of snow on the ground, LuAnn was out feeding her calves at Troxel Dairy farm MORE frequently to keep up their energy reserves. Snow drifts also help insulate and inside the hutches they are cozy warm with fresh bedding.

While it’s tempting to do the bare minimum when temps are -17 with a -53 wind chill and there’s 14 inches of snow on the ground, LuAnn was out feeding her calves at Troxel Dairy farm MORE frequently to keep up their energy reserves. Snow drifts also help insulate and inside the hutches they are cozy warm with fresh bedding.

“It’s more important to increase feed to cold, young calves. Also, try hand feeding starter grain to young calves that are at least 2 days old,” he suggested.

As for cow nutrition during extreme cold, it comes down to “energy, energy, energy,” said dairy consultant Ray Kline, during an interview at the Keystone Farm Show in York, Pa. Wednesday. Ray has retired from the Agri-Basics team of nutritionists but is as passionate as ever about cattle nutrition.

“Feeding calves more often — 3 to 4 times a day — also helps because they do not have a rumen to heat them up,” he observed. “With the cows, the ration can be adjusted for higher energy, but without losing fiber. Cows normally eat more when it is cold, but a more dense ration also helps get more energy to them.”

He suggests picking out the “barometer cows” in the herd and watching them for Body Condition Score to know if ration adjustments to the whole herd are needed. Ray also urged dairymen to pay attention to waterers and keep them running.

“After an event like this, we can see it in the repro,” said Ray. “The cow will take care of herself first; so what she eats will go to maintaining herself through the severe weather.”

The seasoned dairy consultant also noted that “life spins its pattern back to years before.” While the “polar vortex” this week was new for some generations on the farm, others have experienced it before.

“If you look at history, we’ve had winters like this, but you have to go a long way back,” said Ray.

As for the milking equipment and transportation, Gib Martin, general manager of Mount Joy Farmers Cooperative in Pennsylvania noted that milk pickup and transport required more time and labor this week.

“We had some issues with tank compressors and one truck down, but no major interruptions in the flow of milk,” said Gib during an interview at Tuesday.

Ken Weber recommends using a heat lamp to keep compressors going for cooling the milk. Weber is retired from service calls but still works with BouMatic equipment. He suggests paying close attention to vacuum pumps outside.

“They are the last thing the dairyman uses to wash the pipe line and that moisture in there can cause them to freeze up,” he said during an interview at the Keystone Farm Show in York, Pa. Tuesday. “Just take a pipe wrench and work it back and forth to loosen it and consider using supplemental heat like a heat lamp to keep the pump warm.”

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‘Dairy Carrie’ is on her way to the PA Farm Show

The Farm Show opens tomorrow and it’s snowing. If you live in PA, you don’t need the weathermen to tell you that! Below is a story in Friday’s Farmshine and at this writing, “Dairy Carrie” is dodging canceled flights to get here!

By Sherry Bunting, Special for Farmshine

HARRISBURG, Pa. — While not precisely a red carpet, the “Meet Dairy Carrie” signs are ready for posting as the Pennsylvania Farm Bureau and Penn Ag Industries are putting Wisconsin dairywoman and internationally known agvocate and blogger Carrie Mess (a.k.a. Dairy Carrie) in the limelight during the first few days of the Pennsylvania Farm Show kicking off Friday, Jan. 3 in Harrisburg.

She will have a full itinerary here this weekend at one of the nation’s largest intersections for farm-to-city communication. Not only will she be hosting the “Mommy Bloggers” tour of the Today’s Agriculture exhibit, she will also spend time at PFB’s booth from 1:00 to 3:00 p.m. on Saturday and Sunday, Jan. 4 and 5.DairyCarrie6947web

“I’m really excited to meet the people and see how they interact with the real-life animal housing that is part of the Today’s Agriculture exhibit,” said Mess. “I remember seeing a story about it a few years ago, and I thought it was the neatest idea.”

She also loves rodeos and hopes to catch some of the High School rodeo action while she’s here.

Mess started blogging two years ago when she organized a hay drive from Wisconsin to drought-stricken Oklahoma.

Today, her “Adventures of Dairy Carrie” blog has 11,020 followers — many of them relying on her direct communications for their understanding of agriculture. She’s not afraid to tackle the tough issues and is known for a quick wit and tell-it-like-it-is style. In addition to the blog, thousands more keep up with her “very dairy life” via facebook and twitter.

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The rapid popularity of Dairy Carrie still amazes her husband Patrick. “It’s a little unbelievable the scope of people her blog reaches — and how quickly — and the good that has come out of it,” he said during my visit last August to Mesa Dairy near Milford, Wisconsin, where Carrie and Patrick are partners with his parents Clem and Cathy Mess — milking 100 cows, growing crops, and raising heifers on a rented farm nearby. Both generations have cattle in the herd comprised mainly of Holsteins and Holstein x Jersey x Normande crosses.

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While her posts address tough farm issues, she also uses social media to agvocate with other bloggers via AgChat. Her posts also tackle broader issues like the Panera Bread “EZ Chicken” campaign last summer. And she gives her followers a taste for the lighter side with recipes, “welcome to the world” photos of new calves on the the farm, and posts that simply extol the virtues of cheese.

Her post, which was a letter to Panera Bread, challenging them on their “EZ Chicken” campaign for its thoughtless portrayal of conventional farmers as “lazy” for using antibiotics when needed, became a movement that resulted in action by the company to remove portions of the campaign last summer.

More recently, her blog and video entitled “Sometimes we are mean to our cows” brought in her largest audience to-date with 370,000 views and untold hundreds of thousand more after The Guardian picked it up on their news feed.

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That blog post was a realistic demonstration of the situations farmers face when being what appears to be “mean” is in the cow’s best interest to save her life.

“I am going to let you in on a secret, PETA and Mercy For Animals have shown you some truth in their undercover videos on dairy farms. The truth is sometimes as a dairy farmer I am mean to my cows,” she wrote. “I think it’s time we talk about “down” cows.”

And thus began her post that explained dealing with a down cow in the same matter-of-fact manner as an earlier post about what do cows eat.

Carrie dealt with the issue straight on, answering questions in an elementary fashion: What is a down cow? What causes a cow to go down? How do you get a down cow up?

She explained that “cows are big animals.”

She enlightened: “A down cow is a dead cow.”

She blurted out the simple truth: “When asking and gentle encouragement doesn’t work, I make myself scary to a cow. I yell and holler. I act aggressive. I smack harder. When that doesn’t work I know that things are going really bad and I have to try harder to get her up. The next step is for me to use the cattle prod.”

She ends with the heartfelt truth: “I love my cows and that means sometimes I have to be mean to them.”

Carrie’s blogging goes well beyond the periodic post… with so many followers following up with questions and comments, she devotes the time to answer the many questions that follow.

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“It can be draining,” she confesses. In addition, she works flexible hours “off the farm” and does all of the vet care and pre-vet work with the family’s Mesa Dairy herd.

That’s a tall order for a gal whose farm exposure growing up was horses and donkeys and the FFA. But Carrie is a fast learner.

How did she learn so much in the six years married to Patrick and the farm?

“I figure things out,” she says, and as her grin widened, she confessed: “I annoy our vets with lots of questions.”

That attitude sums up her blog: always asking questions and finding the answers to them — with the kind of zest that draws in the non-farm folk to gain a truer understanding and better appreciation of dairy and agriculture today.

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PHOTOS: These photos of Carrie Mess (aka ‘Dairy Carrie’) were taken last summer at Mesa Dairy in southern Wisconsin, where she and husband Patrick love pretty much everything about dairy farming. Carrie blogs about her “very dairy life” to over 11,000 followers at her blogsite “Adventures of Dairy Carrie” at http://www.dairycarrie.com. She will host the “Mommy Bloggers” tour of the Today’s Agriculture exhibit Friday and spend time at the PA Farm Bureau booth this weekend at the PA Farm Show in Harrisburg.  Photos by Sherry Bunting

View more photos at https://www.facebook.com/media/set/?set=a.669018806443872.1073741853.500073020005119&type=1

Triumph in 2013 trumps tragedy in 2012

 

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‘Amazing return’ for top type and production Jersey, now a 100,000 lb All-American nominee 

By Sherry Bunting, reprinted from Farmshine, Nov. 22, 2013

 MADISON, Wis. — Wendy Schmidt remembers the kindness of passersby a year when a distracted driver tipped her trailer not far down the road home to Bloomer, Wisconsin after the 2012 World Dairy Expo in Madison.

One animal died. The rest of the show string was traumatized.

“Jersey cows are like people,” says Wendy. She and her husband Jon own and operator Woodmohr Jerseys – home to 40 Jersey cows with a classification average of 91 points and four generations of Godiva.

“After the accident a year ago, it took all of us a while to get over the trauma. For weeks, the cows would follow me around in the pasture. I was their comfort and they were mine,” she recalls. “I got up every night to check on them, and found myself checking them constantly throughout the day.”

Especially ‘Jade Diva.’ She was positioned on the trailer right next to the one cow that died that night.

“Jade Diva had a lot of injuries after the trailer tipped. She had cuts all over and swelling. Her head was even swollen, and she wanted the other cows to keep away from her for days because her head hurt. Our vet prepared us to see issues later with all the animals that were traumatized, and we did see some pregnancy issues,” says Wendy, quite thankful a year later the cows are alive and pregnant or have calved.

Reflecting on that night, she is quick to add her gratefulness to the folks who stopped along the road to help with the cattle. “It was such a relief and we are so thankful,” she says.

Wisconsin dairywoman Carrie Mess, of ‘Dairy Carrie’ blogging fame, was one of the people who stopped that night.

“We just pitched in,” Carrie recalls. “It’s instinctive for any of us, you know? These cattle were pretty shook up. I had lots of Udder Comfort in my car from the Expo, and so once the animals were secured, we just started spraying legs and udders… right there.”

“That was the first thing we did. And if we had not done that for this cow in the accident, we don’t know what would have happened to her,” adds Wendy, referring to GB Jade Diva of Woodmohr — the EX-94 winner of the 2013 NASCO type and production award at the International Jersey Show during the 2013 World Dairy Expo last month.

Jade Diva was third place in the 100,000-lb class before going on to receive this high award in fine show condition just one year after the accident in which she sustained numerous injuries.

“It was amazing to bring her back to Expo this year to get third in production and win the NASCO type and production award,” Wendy says with a smile. “I love working with purebred cows and fell in love with the Jersey breed 20 years ago. These cows are my life.”

Chillin’ with the Meck Bros… How two brothers are building their dairy business in volatile times.

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By Sherry Bunting, reprinted from Farmshine August 22, 2012

Zach and Jeremy lost their father last year just a couple months before this story was published. He would have been proud to read it, and they credit their father with giving them the tools to become first-generation dairymen with their own farm today. Their dad bought them a few project animals for 4-H and FFA and taught them to work hard on the family’s crop and poultry farm where the boys were raised. Here is their story of building a dairy business in volatile times.

WOMELSDORF, Pa. — It was just shy of 100 degrees outside in the shade, but the cows in the barn didn’t mind. Standing in the 170-cow freestall barn at Meck Bros. Dairy near here, was actually comfortable on a visit during the August heat wave.

Despite the extreme temperatures that summer, the Meck brothers say their cows have done better than in previous summers. (Read more about their unique cooling system at the end of this story.)

The Meck Brothers have been farming in Berks County, Pa. since 2008 when they purchased a preserved farm and spent the past four years renovating it. They were attracted to this farm when it came up for sale in 2007 because much of the farmland around it is also preserved.

But their story really begins in Reinholds, Lancaster County, where they grew up on a crop and poultry farm operated by their parents Ronald and Joyce Meck until their father passed away this past spring. Today, they are cropping 340 acres at their own Berks County farm and the 400 acres in Lancaster County that belong to their family.

Why dairy? Zach and Jeremy started their dairy business on their own in a rather unconventional way, but they are quick to point out the impact of their father’s example, and the start he gave them when he bought their first 4-H starter animals.

“We were drawn to cattle in 4-H because of being able to grow the crops to feed the cows and being able to grow our own youngstock,” Jeremy explains.

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In their late father’s poultry business, the pullets were raised off the farm and brought to the farm as layers. “We had a lot of land base for the poultry, so we started grazing our cattle there and growing feed to manage the manure nutrients from the poultry,” Zach notes.

They had been building their own dairy herd on rented farms for several years. They started out milking a small herd of 12 cows for the purpose of feeding veal calves they would buy from area dairy farms and auctions.

“During those years, we learned an awful lot about calf care and homeopathic remedies,” the brothers say with a smile as they mention the stinging nettles herbal tea they found helps young calves with scours.

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Today, they raise all their own youngstock on area pastures, and are preparing to relocate them to one rented facility nearby. “That will cut down a lot on our run around time,” the brothers relate.

In 2007, they learned of this Berks County preserved farm going up for sale. They bought it and tore down the existing dairy barn, working with Franklin Builders to replace it with a small freestall barn. Zach and Jeremy built the parlor themselves by putting together two used milking systems and buying new stalls from the former Brandt’s Supply. And they did the stonework on the outside with the help of Kurtzcrete.

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The manure pit and sand settling lane were also installed in stages with the help of a friend (Mark Landis), who works in excavating. They engineered a two-stage flush system for the sand-bedded freestall barn, and put in a sand settling lane that has a third “speed bump” for catching sand before the slurry goes into the pit. A second pit is available for future expansion.

The barn flushes from the center to the end while the cows are in the holding area for milking. Sand is pulled from the sand settling lane and reclaimed for reuse as bedding. The brothers estimate they recycle most all of their sand, and buy two loads of fresh sand a year in the winter.

The Meck Bros. Dairy herd has grown slowly. Before buying the Berks County farm, Zach and Jeremy grew the herd from 12 to 40 to 60 to 120 cows on a rented farm. They were intent on keeping their business as manageable as possible.

“We ran the numbers and realized we would have had to go to 600 cows to afford building everything all new,” Zach affirms. “So we would have needed more land base than what is on this farm. So, we built for 170 cows in this phase.”

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They moved into the renovated facilities in 2008 with 120 milking cows, mainly Holsteins, including a few Red and Whites and Brown Swiss. (And the spring 2013 addition of those cute li’l Jerseys.) With high cattle prices that first year in business, they populated the barn by purchasing an economically priced crossbred grazing herd out of West Virginia to get their numbers up to 170.

“Those cows aren’t fancy but they do okay, and we are improving the herd as we breed them and bring in replacements,” Jeremy notes.

Moving the herd to the Berks County farm in 2008 was a welcome relief after the brothers had spent months milking and switching cows at the rented farm in Ephrata at the same time they were working on the new farm and facilities in Womelsdorf.

“We would work down there and then come up here and work some more,” Jeremy reflects. “We worked ahead to get crops in here to have feed here before we moved the cattle.”

Four years later, the brothers have come through some of the worst years in the dairy business. Looking at 2012-13, they have a corn silage crop that looks decent, and they had a terrific harvest of triticale forage this spring, along with hay and haylage. But the coming year will be difficult for them as for all dairy farmers with a moderate milk price trying to cover soaring input costs.

Zach does the nutrition work here, having previously worked for a nutritionist. They feed a high forage ration with 55 pounds of corn silage and 15 to 20 of haylage and five pound of triticale silage. The ration includes less than 12 pounds of total grain per day.  They grow the forages and some of the corn, and buy soybean meal and corn distillers, wheat midds and minerals.

“It’s basically a 65% forage diet,” he says. “We double crop a triticale/Italian rye mix that we harvest before planting the corn. We got six to eight tons per acre with excellent protein this spring, and will do that again this fall for next spring.”

For corn silage, they plant Pioneer hybrids, but keep an open mind and check out the trials. “We planted 30 to 40 acres in BMR to fill one bunk as a summer feed for high digestibility,” Zach explains. “The rest is planted to a mixture to keep our seed costs down.”

Today, the brothers farm over 700 acres and milk 170 cows. The herd produces 75 to 80 pounds of milk per cow per day, with somatic cell counts around 200,000. They share responsibilities on the farm, with Jeremy taking care of the breeding, herd health and the finances, while Zach leans more toward the facilities and crops.

They sit down once a month and go over everything together and talk daily as they go about the chores on the farm.

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“We started small and just worked and worked,” Jeremy relates. “We could not have done it without the foundation laid by our Dad. He bought us our first animals and lent us the barn to do it, and then he stepped away and let us do it.”

“It has been an adventure,” says Zach, who recently married Suzanne (Perdue). She brought her dairy roots in Maryland to Berks County, Pa.

Jeremy, still single, continues to renovate the old farm house near the milking parlor while living in the house across the road on the other part of the farm. He acknowledges that dairy is a family lifestyle and that being single and tied to the farm has its drawbacks.

“That’s why we both do everything here,” Zach adds. “We both know each other’s jobs so either one of us can take time off. You need to do that.”

With 15 years under their belts dairying since they were teenagers, the adventure for these brothers continues as there is always more work to be done and plans to be made.

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As members of the Land O’Lakes cooperative, Zach has been active as a delegate for a few years. He also served previously as a member of the Dairy Policy Action Coalition (DPAC) board and the Berks/Lebanon County Dairy Farmers Voice.

“It’s time to get the younger generation involved in the leadership of their cooperative,” Zach affirms. “Our futures are at stake in the outcome of the decisions that are made.

“There are no ifs, ands, or buts about it, when you get half or three-quarters of a milk check — whether you are buying feed or considering the value of the crops going in the cows — dairying has to be sustainable. Where am I at the end of the day in terms of gross profit, that’s the relevant question,” he adds.

If producers here have to reduce production under the proposed dairy market stabilization program, Zach believes it would be a hardship for young and beginning farmers like he and Jeremy. “If we make 80 pounds and are paid for 70, but have higher taxes and a higher basis on our corn and soybeans and a smaller land base, how do we make that work?”

He points to the opportunity in the region fueled by the growth of the yogurt industry and other outlets for milk and consumers along the eastern seaboard.

“Why aren’t we focusing on the mechanics of the market?” he asks. “That should be our focus. We should be looking out for our fellow dairy farmers around us… Large or small, we’re all important. We have to focus on creating opportunities and getting the mechanics of the market right.”

Their Unique Cooling System  – www.cowkuhlerz.com

“We love this system,” brothers Zachary and Jeremy Meck agreed as they pointed out the elements of German cooling technology they have trialed in their freestall barn this summer. “It is simple, cost-effective, low-maintenance, and it does a great job of cooling with minimal water use.”

Instead of evaporative cooling by soaking the cow, these intermittent misters are placed in front of the circulation fans to cool the air.

Jeremy points out the conduit are kept high up in the trusses, and the nozzles drop down in front of the fans. This keeps the system out of reach of the cows and equipment so it doesn’t get bumped or broken. It’s also easy to put together and maintain, he says. “It’s a push together system.”

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“Dan McFarland wanted us to try this for Hershey Ag before they start using them in dairy, hog, and poultry barns,” Zach explains. “We like the fact that it produces a light cooling mist to cool the air without getting the cows, feed, bedding, and concrete wet.”

“We put one in the milking parlor, too, for the employees, and they love it,” Zach adds. “It’s just like air conditioning.”

Despite the extreme temperatures this summer, the Meck brothers say their cows have done better than in previous summers. “We have seen heats in our cattle that we would not have seen before, and production did not drop off nearly as hard,” Zach explains. “The cows are up eating. Normally we would have high refusal rates in the summer, but no refusals this year. Dry matter intake has been steady.”

Trialing the Aroto-Asi cooler is just one example of how these two brothers continually look for simple and cost-effective solutions to manage their dairy farm.

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Zach (left) and Jeremy Meck love the new cooling system they’ve been trialing this summer in the 170-cow freestall barn at their Berks County, Pa. dairy farm. They’ve been dairying 15 years since they were teenagers and started out with 12 cows on their parents’ crop and poultry farm in Lancaster County.

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This is a long view of the conduit up in the rafters that brings water to the Arato-Asi cooler nozzles parked in front of each fan. This intermittent mist in front of the fans cools the air without getting the cows, feed, bedding, or concrete wet.

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The thermostatically controlled mist is barely visible (60 seconds on and 60 seconds off), but its cooling effect to the air in the barn and milking parlor is clearly felt by humans and animals, alike. The system uses very little water.

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Zach (left) and Jeremy Meck own and operate Meck Bros. Dairy, milking 170 cows and farming 700 total acres in two counties with the help of three part-time employees at the dairy in Berks County where they bought and renovated a farm in 2008.

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Jeremy (left) and Zach Meck recently completed the stonework, themselves, with the help of Kurtzcrete, on the milking parlor to match the existing bank barn and farmhouse.

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Big message. Big impression. Ponderovey Dairy is real farm-city deal.

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 By Sherry Bunting, Farmshine feature

GLENDALE, Ariz. —  It’s been said that, “When you want something done, give it to a busy person.” And if that person is curious and likes to tinker, then so much the better.

Whoever coined the phrase must have met Paul Rovey.

The Watusi cattle horns gracing his office door are draped with dozens of lanyards holding meeting nametags as evidence of his participation on many boards, including chairmanship of Dairy Management, Inc. (DMI) for the past 11 years and service as president of United Dairymen of Arizona (UDA).

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At home on the farm, however, the conversation turns to the cattle at Ponderovey Dairy, which is located within the city limits of Glendale, Arizona, just three miles from Cardinal Stadium. Paul loves cattle and he takes every opportunity to be a good neighbor, to strengthen opportunities for future generations, and to tell the story of dairy and agriculture in ways that make a lasting impact on the public. His prized herd of Watusi cattle help him do that.

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An impromptu visit in November started off touring the dairy with administrative manager David Merdick.

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I quickly saw why Paul is an avid alumna of the livestock judging team at the University of Arizona. While a truck parked by the office trailer bore the license plate “UDR K OS”, the assortment of livestock here was remarkably organized.

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On one side of the busy road are the milking herd of just under 2000 Jersey crossbreds and the farm’s young calves. On the other side are the silos, commodity sheds, dry cows, some of the heifers, 30 head of beef cattle, and the prized herd of 90 Watusis.

A closer look revealed two Buffalo in the cattle corrals, and a flock of 300 ewes (with their seven guard-llamas) grazing pasture strips around them.

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There’s a lot going on at Ponderovey. August 2012 marked 100 years for the Rovey family to be farming and dairying in the Grand Canyon State. Their greatest challenge, says Paul, has been “the encroachment of the city. We have to do a perfect job to maintain that equilibrium.” 

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Ask what gives him the greatest satisfaction, and he smiles: “Seeing my kids getting into the business and seeing them build their interest and technical skills and opportunities.”

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Paul and Deborah Rovey have five children. Traesa, Tamara, Eric, Mark and Brett are the fourth generation in Arizona, and the third generation on the farm started by Paul’s father.  Eric and Brett are involved in the 1500 acres of crops, mostly located west of Glendale.  Mark manages the cattle and sheep. And Tamara works in the farm office where one of her responsibilities is to source and purchase feed ingredients.

This year, the Roveys went back to farming the land belonging to other family members. The land had previously been leased to others to grow feed the Roveys then purchased for their livestock.

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“One-third of those acres were being planted to cotton, but we were in need of feed,” Paul relates. “That didn’t make much sense when we owned the land and could be making feed for ourselves and our fellow dairymen.”

Today, they grow their own forages, including corn and sorghum for silage, as well as alfalfa and Bermuda grass. They bag barley, cottonseed and silage.

The dairy has certainly grown and changed since Paul’s grandparents — Albert and Minnie Rovey –settled in Phoenix in 1912 just after Minnie gave birth to twins back in Illinois. Doctors said she had tuberculosis and would not survive six months in the Midwest climate. So they headed southwest to start a new life in sunny Arizona. They farmed in what is now downtown Phoenix. Paul’s father, Emil, was born four years after the move to Arizona. Albert died when Emil was 12 but Minnie lived to be 96.

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In 1943, when Emil Rovey returned from college, he bought the current dairy farm location and married Paul’s mother Helen. Paul is one of nine children. As he grew up on the Glendale farm — nine miles northwest of Phoenix — he developed a passion for the dairy and knew it’s what he wanted to do. He bought the dairy from his father after returning from the University of Arizona in 1978. That’s when the Ponderovey name came into use.

“When I was dating my wife, her mother would call us the ‘Cartwrights’ (from the television show ‘Ponderosa’),” said Rovey in response to a question about how the dairy got its name. Like that famous television family, the Roveys are involved in the farming and non-farming communities and have found various ways to ‘give back’ at the local, state, and national levels.

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Ponderovey Dairy isn’t fancy, but it’s replete with purposeful innovations. Curtained and non-curtained cooling systems, as well as a Saudi-style barn, are three ways they provide shading and cooling to the Jersey dairy cattle in the corrals. Cow comfort is also important in the parlor, so the old double-16 parallel was upgraded with automatic detachers and rubber flooring.

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While the Roveys grew their dairy herd over the past 30 years, the dairy infrastructure in Arizona was also growing at an even faster rate.

“Our strong infrastructure is UDA, which is an incredible cooperative,” says Paul. “We also have tremendous dairymen in this state. It’s hard to milk cows in Arizona, so our dairymen are some of the fittest around.”

In the past 20 years, dairies have sprung up to the south, and Arizona has become the state with the largest average herd size at 2000 head.  By comparison, California’s average herd size is around 850 head, and the U.S. average is 175. The largest herds in Arizona exceed 10,000 head. The state’s 90 dairies produces 2% of the nation’s total milk supply. In addition to cheese and innovative dairy proteins, UDA serves the fluid milk market in Phoenix.

Utilization is roughly one-third fluid milk, one-third cheese and one-third powder. If they have excess milk, it’s not easy to truck it anywhere else, according to Rovey, so UDA has created ways to balance their own market. Their percentage of total production going for export is “really high” because they chose to develop markets off shore. In 2010, the UDA cooperative was named Dairy Exporter of the Year.

“The swings in production from summer to winter are tremendous here,” says Paul. Summer temps can reach 115 to 118 degrees Fahrenheit, and there is humidity here in July and August.

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The Ponderovey dairy herd of close to 2000 cows is primarily Jersey and Jersey crosses, but only about 10% of the dairy cattle in Arizona are Jerseys.

“We were milking a little over 2200 cows at one time and then we sold 240 head,” notes Paul’s son Mark who manages the dairy herd and other livestock at Ponderovey. “The day after selling those cows, our milk volume was down, but two days after that, we shipped more milk than when those cows were here. We were making more milk with fewer cows, so now we make it a point to stay below 2000 to avoid overcrowding.”

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This has enabled Ponderovey Dairy to sell 700 to 800 head of Jerseys for dairy replacements annually.

“Everyone wants Jerseys. They make good quality milk for cheese, and I like their temperament,” says Paul, noting they also have 250 Brown Swiss and a few Holsteins.

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Breeding and herdsmanship are son Mark’s priority, and his commercial husbandry is top notch. All dairy and beef animals are bred A.I., and freeze branding is used for identification instead of hot brands.

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The market steer project is something Mark has taken keen interest in. Using the Jersey cross as his base, he incorporated Maine Anjou and Gelbveih to produce some award-winning junior market beef at county fairs and the Arizona State Fair.

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“We can grow steers for FFA and 4-H by using A.I. semen to improve our base of cows,” Paul explains. “Our focus is to provide affordable project calves and give kids the opportunity to show animals they can make money on, so they learn a lot and come away with a real positive animal experience.”

On the east side of the valley, for example, is Sunshine Acres, a boys’ home with an ag program. Paul explains how opportunities to show market steers and market lambs can change young lives and plant seeds of good will for animal agriculture.

In similar fashion, the flock of sheep developed when Paul started supporting the county fair auctions.  After buying and selling to the resale pen for years, Paul decided six years ago to be the resale buyer on the ewes. He started bringing ewes home to graze the odds-and-ends pastures of alfalfa and Bermuda grass that were too small to harvest efficiently with the big equipment used on larger fields.

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The flock is mainly Suffolk and Hampshire, producing youth show lambs and also commercial market lambs that are in high demand for the ethnic market.

Being inquisitive by nature, Paul Rovey takes an obvious interest in everything going on around him. He prides himself on looking for better ways of doing things and admits he serves on boards largely because he “sticks (his) nose into things and asks questions about doing things better.”

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He’s a fan of win-win solutions. One example at the farm is his decision many years ago to stop selling dairy bull calves off the farm. Instead, they are harvested at birth and the meat is frozen for the Condor project at the Vermillion Cliffs. For more than 12 years, Ponderovey Dairy has supplied food for the project that is bringing back the population of California Condors from near extinction with a clean and consistent food supply. Today, the number of bull calves born at Ponderovey Dairy is on the decline due to the use of sexed semen.

Through his milk promotion service chairing the board of DMI, Paul sees firsthand how important it is to tell dairy’s story and to show animal well-being on the farm.

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Dehorning is another win-win example. The Roveys use lidocane to numb their dairy and beef cattle at the site of dehorning. “It’s so simple and cheap, and it just works beautifully,” states Paul, adding that the use of lidocane has “helped our bottom line.”

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With proper restraint and the lidocane, he says the now pain-free procedure can be handled by one individual instead of multiple employees.

Perhaps the part of the farm that made the biggest impression was the Watusi herd. These grand bovines are prized for their large diameter horns. Their ancestry goes back 6000 years to Africa, and they are often referred to as the “cattle of kings.” At Ponderovey, however, the Watusi steers are named for Civil War Generals, except for “Little Guy,” the seven-year-old steer Mark Rovey has trained to ride in parades and FFA events.

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“Once you have hold of their horns, you can pretty much do what you want,” Mark explains, noting the Watusis are born with a half-inch horn nub and can add about a foot of horn growth annually. While horn span (tip to tip) reaches an average 7 to 8 feet. Ponderovey has some that span 9 to 11 feet.

One of the Rovey herd originals — and a family favorite, the late Gen. Beauregard — had horns that spanned nine feet. He was trained to kneel so people could get on and ride. He was trained to stand on a pedestal and to walk into a modified top-off Cadillac where he would ride passenger-style with head and shoulders (and horns) exposed beside the driver in parades and other events. Mark said it took 20 minutes to train him to walk into the modified Cadillac.

“There have been none quite like him,” said Paul wistfully about the prized steer that lived to age 10. “He was golden.” General Buford was another well-trained crowd pleaser, and lived to 22.

General Buford was another well-trained crowd pleaser, and lived to 22. At the farm office, Paul pulls up photos on his iPad of the late General Beauregard, one of the farm’s original Watusi cattle. The Roveys had trained him to be ridden and to stand in a modified open-top Cadillac for parades. Beau did 70 events a year for four years before he died, including visits to many schools throughout the region .

General Buford was another well-trained crowd pleaser, and lived to 22. At the farm office, Paul pulls up photos on his iPad of the late General Beauregard, one of the farm’s original Watusi cattle.  Beau did 70 events a year for four years before he died, including visits to many schools throughout the region .

Today, it’s General Longstreet and “Little Guy” that are the Ponderovey ambassadors for agriculture. The Watusis have been a fixture at the farm because Paul loves how their breeding program has produced offspring with different colors and markings and because the family enjoys training them and taking them to public events.

At elementary schools and FFA events. Mark says the Watusi cattle “are a good way to start a conversation about agriculture.”

“Whether we are talking about milk cows, or beef cattle, or anything about agriculture, these steers are big, and they make a big impression. People want to have their pictures taken with them,” Mark explains. “We roll that enthusiasm right into a conversation about agriculture and where their food comes from.”

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Adds Paul: “When you can make a big impression, people remember what you said. The Watusis really capture that attention.”

The message Mark takes to town today, like his Dad before him, is also what he enjoys most about life on the farm… “the satisfaction of providing safe, affordable, nutritious food for America.”

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The Indy-500 milkmen deliver ‘coolest trophy in sports’

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On Memorial Day weekend a year ago, I had the honor and privilege of being one of three agriculture journalists invited to cover the Indy-500 and the milkmen who present the famed glass of milk to the winner. This International motorsports tradition is also an Indiana dairy farm tradition and underpins events for dairy promotion all year. Below is the story I wrote and some of the centerfold photos from last year’s event as we look forward to tomorrow’s run!Indy-spread

By Sherry Bunting, reprinted from Farmshine, June 1, 2012
INDIANAPOLIS, Ind.–It’s a roar not soon forgotten when the field of 33 drivers rounds the curve to the paddock straightaway and the pace car exits the track. The thrill of the Indy500 is unmatched in motorsports, and the refreshing, replenishing, revered beverage associated with this great race is MILK.

Each year the legend is complete with the winner’s drink of ice cold milk. Last Sunday’s 96th running of the famous 500-mile race at the Indianapolis Motor Speedway (IMS) was no exception. Milk took center stage for the 76th time as the “coolest trophy in sports” awarded for the “greatest spectacle in racing,” also known as the largest single-day sporting event in the world.

With the two Target Chip Ganassi Team cars topping the field and just 10 of the 200 laps remaining in a race that had thrilled spectators with a record number of lead changes, few cautions, no rain delays, a fast-paced 186-mph average speed, and a record high temperature of 93 degrees in the stands (125 on the track), the announcer energized fans for the finale by stating: “I just saw the American Dairy Association folks with the ice cold milk!”

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Dave Forgey of River-View Dairy Farm, Logansport, has been an Indy500 spectator for years, especially since the Milk Promotion Services board began choosing dairy farmers to give the famed bottle of milk to the winning driver each year. After serving as last year’s rookie, Forgey was lead milkman this year. He was assisted by 2012 rookie Duane Hill of MayHill Holsteins, Fountain City.

“As dairy farmers, we bring a personal touch to the award, that brings it to the common level of the fans. At the end of the race, the milk is always first,” said Forgey with a broad grin.

The job of the Indy500 milkmen began long before Sunday, and will continue in venues such as Rotary Club presentations and small town parades, as well as other competitive events that capitalize on the Winners Drink Milk slogan of the Milk Promotion Services of Indiana, Inc. (MPSI).

Forgey described the past month as a whirlwind of preparation, promotion, and parades, along with media interviews and milk toasts at events like the Rookie Drivers Luncheon last Tuesday.

By Sunday, the milkmen were focusing on keeping the milk iced for Victory Circle and promoting milk and dairy farming to race-day fans.

In short, the Indy500 milkmen are charged with protecting the future of this unique sports award ruled tops for its “cool factor” according to Sports Illustrated writer Pete McEntegart, who in his 2005 si.com column ranked milk #1 among the Sports World’s top-10 unique trophies.

“It is certainly a tradition that everyone respects. What else can we do that is this national and international in scope?” Forgey observed. He said he came home to find an email from a friend in New Zealand who saw the whole thing on television.

In addition to pre-race television and radio broadcasts, Forgey and Hill figure they personally greeted and talked with hundreds of fans Sunday morning, not to mention the sheer visual impact of milk in the Victory Circle celebration to several hundred thousand spectators, millions of television viewers, and countless more via the Internet.

“The fans are interested. They wanted to talk about our dairy farms,” said Forgey. When fans realized he was giving the bottle of mlk, they wanted to know how he qualified for the job. When Forgey explained that he and Hill are Indiana dairy farmers, the fans were eager to know more. Of course, they also wanted to see the milk.
Standing by the milkmen in front of the IMS Pagoda Sunday morning, enthusiasm for “the milk” was evident. Fans paused to take pictures, and ask questions.

“There was a lot of excitement for this within the racing fans,” said Forgey. “They know the tradition. They know about the milk. And when we can help them connect it back to the farmer, that generates interest.”

Initiated 76 years ago when the first three-time winner, Louis Meyer, asked for buttermilk to quench his thirst after the grueling 500-mile race, the bottle of milk tradition has endured and evolved. The American Dairy Association of Indiana (ADA) coordinates the promotion, and 38 years ago added to the Indy500 heritage by sponsoring the “Fastest Rookie of the Year” award. The coveted award recognizes the first-year driver who achieves the fastest four-lap average speed from among fellow rookie competitors during time trials.
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“The rookies are very interested in the milk and getting their pictures taken with the milk,” said Forgey. He explained that professional videos of the two farms (River-view and MayHill) were created and shared at the Rookie Luncheon. The videos highlighted the ADA “Fastest Rookie” award and promoted the dairy industry with snapshot histories of the farms of the 2012 milkmen.

“It has been very exciting to do this,” said Forgey about his role as Indy500 milkman, where he set a goal to broaden awareness of the event within the dairy industry.

“What better way could we as dairy farmers promote our product than to be out in the forefront of this event, which is so significant worldwide?” said Forgey, who has “appreciated the honor of spending these past two years representing the 1200 dairy farmers in Indiana and 50,000 in the nation that work hard to produce a healthy product.

The bottle of milk tradition and Fastest Rookie award are two Indy500 programs supported annually by the ADA and its Hoosier dairy farm families. Forgey and Hill, both members of the MPSI board, took on the responsibility for continuing one of Indianapolis’ most treasured traditions this year.

“We appreciate the support of this tradition by the Hulman-George Family and recognize the important place it holds in the hearts of everyone who loves the Indianapolis 500,” said Forgey. “This is a tradition the dairy farmers of Indiana uphold each year, and it’s not just for Indiana. People associate the famous 500-mile race with the bottle of milk.”

Today, scientific evidence shows Louis Meyer knew what he was doing back in 1933, when he turned to milk to refuel after a grueling 500-miles.

Dario Franchitti hit the three-win mark Sunday, and continued the Winners Drink Milk tradition.
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Part of that ongoing tradition is the list of “mini marathons” and other competitive events in which the Winners Drink Milk slogan is used and chocolate milk is provided as the most refreshing beverage to replenish after exercise. For the Indycar drivers, however, the choice remains traditional. The milkmen keep whole white milk, 2% or nonfat chillin’ for them in Victory Circle.
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Driving for the Target Chip Ganassi Team, Dario Franchitti and Scott Dixon swept the top two spots in the 96th Indianapolis 500 on Sunday, May 27. Legends were celebrated from 101 years of racing against a backdrop of Memorial Day honors for U.S. troops, including a tribute to last year’s Indy500 champion Dan Weldon, who was later involved in a fatal crash during the final 2011 Indycar race last October. Franchitti, Dixon and third place driver Tony Kanaan were all close friends of Weldon. Sporting his trademark white sunglasses, they crossed the finish line nearly three-abreast as the Indy500 ended its 200th 2.5-mile lap under the yellow caution flag, with the winner determined in the 199th lap.

“Winners Drink Milk” is the slogan imprinted on the bottle of milk awarded to the winning driver at the Indy500 each year. The slogan and bottle are used by the American Dairy Association of Indiana as shown in the milk float during the Festival of Indy parade Saturday.

Franchitti celebrated his third Indy500 win Sunday with the bottle of milk tradition started in the 1930s by Indy’s first three-time winner Louis Meyer (above right). After Meyer’s second victory in the grueling 500-mile race, he requested buttermilk to quench his thirst.

Pictured in the white and black cow-cap is 2012 Indy500 milkman Dave Forgey. The Logansport, Indiana dairyman was selected by his peers to deliver the legendary bottle of milk to the winning driver in Victory Circle this year. The “Winners Drink Milk” campaign is funded by Indiana dairy farmers through the ADA.

In traditional fashion, Franchitti celebrated his victory with the milk drink (and dunk) to the cheers of the crowd and throngs of photographers as well as national and international media.

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The “Winners Drink Milk” float was a main attraction at the Festival of Indy parade Saturday in downtown Indianapolis.
“Milkmen” Dave Forgey of Logansport (left) and Duane Hill of Fountain City kept a bottle each of whole, 2% and nonfat white milk chilled (with backup of course) for Victory Circle.
Indy 500 legends are commemorated on milk bottles lining shelves at the gift shops.
All 33 drivers were surveyed for their preferences before the race, and this race fan checked the sheet to see what his favorite driver prefers (whole, 2% or nonfat).
For racing fans like these folks from Wisconsin-the bottle of milk is a revered tradition, and the Indiana farmers who served as milkmen were treated as protectors of the celebrity-MILK-as they greeted Indy500 fans on race-day in front of the Pagoda at the Indianapolis Motor Speedway.